1. Overall
| 1 | Cover panel |
| 2 | Brush strip |
| 3 | Track |
| 4 | End cap |
| 5 | End stop (x2) |
| 6 | Cover clips |
| 7 | Start/stop guide |
| 8 | Roller carrier |
| 9 | Floor guide |
| 10 | Dormotion units |
2. Securing track to mounting surface
NOTE: IF MOUNTING TO GLASS, REFER TO THE SEPARATE SUPPLEMENTAL GLASS MOUNT INSTALLATION INSTRUCTIONS.
THEN BEGIN AT STEP 4 IN THIS BOOKLET.
| 1 | Ensure the track is properly level and secure it to the ceiling per the appropriate measurements on the following page. • NOTE: SEE DIMENSION INSTRUCTIONS ON NEXT PAGE FOR REFERENCE. |
| 2 | Use appropriate fasteners according to the following recommendations. |
NOTE: SEE DIMENSION INSTRUCTIONS ON NEXT PAGE FOR REFERENCE.
NOTE:
OVERHEAD REINFORCEMENT:
The overhead reinforcement must be a minimum of ¼” [6] x 3” [76] steel angle, 16 gauge metal stud, or two
pieces of 1 1/2” [38] thick wood blocking (double stacked), secured to studs or joists on a maximum 16”
[406] centers for the length of the track. The overhead reinforcement may be flush on the overhead surface or on the interior of this surface.
Track mounting screws must fully penetrate the steel angle, metal stud, or at a minimum of 2” [51] into wood blocking, utilizing the predrilled holes in the MUTO track.
Consult with a structural engineer to determine if reinforcement is adequate for your specific application
or to meet specific codes in your location.
3. Door/wall dimensions
4. Installing roller carriers: on monolithic glass ONLY
NOTE: FULLY CLEAN SURFACE OF GLASS WITH AN ALCOHOL-BASED MILD GLASS AND SURFACE
CLEANER.
ENSURE GASKET IS FREE OF DEBRIS.
ENSURE ROLLER CARRIER WHEELS ARE FREE OF DEBRIS.
| 1 | Slide roller carriers onto glass. |
| 2 | Slide glass gasket and metal shim between glass and roller carrier. NOTE: Orient gasket with rubber side facing the glass. |
| 3 | Secure roller carriers to glass using appropriate-size hex key at 10 ft lbs [14 Nm]. |
5. Installing roller carriers: on tempered lamiate glass ONLY
NOTE: THE RECOMMENDED ADHESIVE’S SET-UP TIME IS 20 MINUTES FOR THE DUO-PAK CARTRIDGES.
NOTE: USE 1:1 RATIO PLUNGER WITH THE 3M™ Scotch-Weld™ Urethane Adhesive.
NOTE: FULLY CLEAN SURFACE OF GLASS WITH AN ALCOHOL-BASED MILD GLASS AND SURFACE
CLEANER. ENSURE NO DEBRIS IS ON THE GASKET.
ENSURE ROLLER CARRIER WHEELS ARE FREE OF DEBRIS.
| 1 | Slide carriers onto glass. |
| 2 | Replace existing gasket with TLG gasket. |
| 3 | Slide laminated glass gasket and metal shim between glass and roller carrier. NOTE: Orient gasket with rubber side facing the glass. |
| 4 | Replace existing set screws with vented set screws. |
| 5 | Tighten vented set screws at 4 ft lbs [5Nm]. NOTE: Onto scrap material, first dispense approximately 12" of 3M™ Scotch-Weld™ Urethane Adhesive prior to application to prevent mixing errors and ensure optimal hardening. |
| 6 | Dispense adhesive into vented set screws on both sides of carrier. |
Stop application when adhesive can be seen past edge of roller carrier.
DO NOT WIPE any excess adhesive from glass surface. Allow adhesive to dry and scrape off glass
surface with a beveled-edge chisel or putty knife.
NOTE: Keep glass flat during curing process.
NOTE: See chart in Specifications section for appropriate curing time.
6. Install DORMOTION start/stop
NOTE: Determine a pin length based upon how square and plumb the opening is.
| 1 | If required, change pin in start/stop assembly. • Remove hex screws. • Remove existing pin and plate. • Swap in appropriate pin and plate. • Replace hex screws. |
| 2 | Slide start/stop onto glass. |
| 3 | Center equally between the carriers. |
| 4 | Slide glass gasket between start/stop and glass. NOTE: Orient with gasket facing glass. |
| 5 | Secure start/stop via set screws |
7. Disengaging the anti-jump
| 1 | Disengage the anti-jump on roller carrier. |
NOTE: Using the appropriate-size hex key, push anti-jump adjustment screw IN and turn COUNTERCLOCKWISE 90° to disengage anti-jump
8. Installing the end stops
| 1 | Slide end stops into each end of the track. |
NOTE: Loosen bottom section of end stop for easier install.
NOTE: FOR XL150 end stops, be sure set screw is flush with back of end stops.
NOTE: Exact location/adjustments will be determined in “Adjustment End Stop Location” step.
9. Install glass/rollers in track
*If installing/hanging tempered laminated glass panels, ensure carrier adhesive has cured for 48 hours. See Specifications for more information on cure time.*
ENSURE ROLLERS AND TRACK ARE FREE OF DEBRIS.
| 1 | Place glass on setting blocks on floor for stability |
| 2 | Tip glass and rollers upward and rest rollers on track. |
10. Install floor guide
REMEMBER ANTI-JUMP IS DISENGAGED
| 1 | Align centerline of glass with centerline of floor guide |
| 2 | Be sure the glass is plumb. |
| 3 | Mark appropriate floor guide measurements. |
| 4 | TEMPORARILY REMOVE GLASS AND ROLLERS FROM TRACK (TO ALLOW FOR DRILLING SPACE) |
| 5 | Pre-drill into mounting surface using a 5/16" drill bit. |
| 6 | Secure floor guide anchor with included fasteners. |
11. Install floor guide: continued
| 1 | SET GLASS AND ROLLERS BACK ONTO TRACK. |
| 2 | Slide floor guide over floor guide anchor and tighten with set screws. |
| 3 | Remove setting blocks. NOTE: Be sure glass is centered in floor guide. |
| 4 | Adjust using set screws. |
12. Engaging anti-jump
| 1 | Engage anti-jump on roller carrier |
| 2 | Using appropriate-size hex key, push anti-jump adjustment screw IN and turn CLOCKWISE 90° to engage anti-jump. |
13. Adjustment door height
| 1 | Set height of glass door. |
| 2 | Loosen height adjustment locking screws of carrier. |
| 3 | Using appropriate-size hex key, turn height adjustment screw CLOCKWISE or COUNTERCLOCKWISE to raise or lower glass |
NOTE: Be sure glass is level during this adjustment.
14. Adjustment end stop location: LEADING end stop
Adjustment end stop location: TRAILING end stop
15. Install DORMOTION units
Fig: 1 RH DM unit
Fig: 2 RH DM unit fastening plates rotated
Fig: 3 RH DM unit inserted in track
Fig: 4 DM unit hook positioned in trigger
Fig: 5 DM unit end stop and hook separation adjustment
Fig: 6 RH DM unit fastening plates secured in track
Fig: 7 RH DM unit aligned in track
Fig: 8 RH DM unit installed in track
Fig: 9 LH DM unit
Fig:10 LH DM unit fastening plates rotated
Fig:11 LH DM unit inserted in track
Fig:12 DM unit hook positioned in trigger
Fig:13 DM unit end stop and hook separation adjustment
Fig:14 LH DM unit fastening plates secured in track
Fig. 15 LH DM unit aligned in track
Fig. 16 LH DM unit installed in track
| 1 | Rotate RH DM fastening plates. • Using 4 mm hex key, loosen fastening plate hex screws. • Rotate fastening plates until they are parallel to the DM unit (Fig. 2) • Snug hex screws. |
| 2 | Move door to close position. • For installation of RH DM unit, door must be in the closed position against bumper. |
| 3 | Align DM unit in track, engage DM hook in DM trigger. • Align DM unit in track (Fig. 7). • Slide DM unit over the DM trigger block until the DM hook engages the DM trigger (Fig. 4) |
| 4 | Use adjustment tool to set DM unit final position. • Place adjustment tool flat against DM unit with fork between DM hook and DM end stop (Fig. 5). • Slide DM unit over until hook and DM end stop are against the fork. This sets 5 mm gap (fork gap). • Trigger height: Adjust so trigger sets on top of adjustment tool. |
| 5 | Secure the DM unit in position. • NOTE: Insure door is fully closed against bumper before performing this step. • Using 4 mm hex key, tighten DM unit fastening plate socket head cap screws . Fastening plates must engage the track (Fig. 6 and 8). Torque Socket head cap screws 3 ft lbs [4 Nm] |
| 6 | Rotate DM fastening plates. • Using 4 mm hex key, loosen fastening plate hex screws. • Rotate fastening plates until they are parallel to the DM unit (Fig. 10) • Snug hex screws. |
| 7 | Move door to open position. • For installation of LH DM unit, door must be in the open position against bumper. |
| 8 | Align DM unit in track, engage DM hook in DM trigger. • Align DM unit in track (Fig. 15). • Slide DM unit over the DM trigger block until the DM hook engages the DM trigger (Fig. 12) |
| 9 | Set DM unit final position. • Place adjustment tool flat against DM unit with fork between DM hook and DM end stop (Fig. 13). • Slide DM unit over until hook and DM end stop are against the fork. This sets 5 mm gap (fork gap). • Trigger height: Adjust so trigger sets on top of adjustment tool. |
| 10 | Secure the DM unit in position. • NOTE: Insure door is fully open against bumper before performing this step. • Using 4 mm hex key, tighten DM unit fastening plate socket head cap screws. Fastening plates must engage the track (Fig. 16). |
16 Adjust start/stop pin height (if necessary)
17. Cover clips
| 1 | Insert cover clips into track. (One clip per foot) |
| 2 | Insert perpendicular to track, and turn CLOCKWISE to snap into place. |
18. Install brush profile
| 1 | Measure and cut brush to appropriate length. |
| 2 | Slide brush into cover. |
19. Install view protection clips
TO BE USED WITH ONE OR MULTIPLE SIDELITE APPLICATIONS.
| 1 | Slide door open until it meets the end stop. |
| 2 | Measure and cut view protection profile to fit into empty sliding portion of track - 3/16" [5]. |
| 3 | Snap view protection clips onto inside of cover as shown. |
| 4 | Use minimum 1 clip per foot of profile. Exception: If profile is minimum of 1 foot in length, use 2 clips. |
20. Install cover and view protection profile
| 1 | Secure cover to clips and snap into place. NOTE: Roll cover from the bottom upwards. Ensure the bottom of the cover is supported by the groove in the cover clip. |
| 2 | Tip view protection profile up into track and snap down into cover and onto track as shown. |
21. Install end caps
| 1 | Snap sidelite profile end caps into sidelite profile. |
| 2 | Snap end caps into cover. |