1. Ceiling mount with dormotion and sidelite - Overall
| 1 | Cover |
| 2 | Brush strip |
| 3 | Track |
| 4 | Cover end cap |
| 5 | Sidelite profile end cap |
| 6 | Filler profile |
| 7 | Sidelite profile |
| 8 | End stop |
| 9 | Cover clips |
| 10 | Dormotion unit |
| 11 | Roller carrier |
| 12 | Start/stop |
| 13 | Floor guide |
| 14 | U-channel |
| 15 | Sidelite glass gasket |
| 16 | View protection profile |
| 17 | View protection clip |
2. Recessed mount with dormotion - Overall
| 1 | Cover |
| 2 | Brush strip |
| 3 | Track |
| 4 | Sidelite section profile |
| 5 | Filler panel |
| 6 | Roller carrier |
| 7 | Recessed cover clips |
| 8 | End stop |
| 9 | Dormotion unit |
| 10 | Start/stop guide |
| 11 | Floor guide |
| 12 | U-channel |
| 13 | View protection clips |
| 14 | View protection profile |
| 15 | Sidelite glass gasket |
| 16 | U-channel gasket |
3. Install end stops
| 1 | Slide end stops into each end of the track. |
NOTE: Loosen bottom section of end stop for easier install.
NOTE: FOR XL150 end stops, be sure set screw is flush with back of end stops.
NOTE: Exact location/adjustments will be determined in the Adjustment End Stop Location step.
4. Secure gasket to back of track
| 1 | Ensure the track is cut to proper length. NOTE: SEE DIMENSION INSTRUCTIONS BELOW |
| 2 | Cut adhesive gasket equal to sidelite glass width. |
| 3 | Adhere gasket along bottom edge of back of track. |
5. Secure sidelite section profile to track
| 1 | Align sidelite profile holes with track profile holes. |
| 2 | Secure with 9/16” (14) fasteners provided. |
NOTE: Holes will be predrilled every 7-7/8” [200].
NOTE: Be sure fastener heads are flush with track to avoid rollers catching protruding fasteners.
6. Recessed mount only: Secure track and sidelite extrusion into ceiling(and drop ceiling extrusion, if supplied)
7. All other ceiling mount applications: Secure track and sidelite extrusion to ceiling
| 1 | Secure track to mounting surface. |
| 2 | Align predrilled holes in sidelite profile with track profile. NOTE: Holes will be predrilled every 7-7/8” [200]. |
| 3 | Secure with proper fasteners. NOTE: Be sure fasteners are flush with track to avoid rollers catching protruding fasteners. |
NOTE:
OVERHEAD REINFORCEMENT:
The overhead reinforcement must be a minimum of ¼” [6] x 3” [76] steel angle, 16 gauge metal stud, or two
pieces of 1-1/2” [38] thick wood blocking [double stacked], secured to studs or joists on a maximum 16”
[406] centers for the length of the track. The overhead reinforcement may be flush on the overhead surface or on the interior of this surface.
Track mounting screws must fully penetrate the steel angle, metal stud, or at a minimum of 2” [51] into wood blocking, utilizing the predrilled holes in the MUTO track.
Consult with a structural engineer to determine if reinforcement is adequate for your specific application
or to meet specific codes in your location.
8. Door/wall dimensions
9. Recessed mount applications: Door/wall dimensions
10. Install U-channel for sidelite
| 1 | Install gaskets as shown. Trim to correct length. |
| 2 | Secure u-channel to floor using appropriate fasteners. |
NOTE: Ensure u-channel is plumb and the back of the u-channel profile aligns with back of sidelite profile.
NOTE: Gaskets are pre-installed.
11. Install sidelite glass
| 1 | Place setting blocks into u-channel. |
| 2 | Spray inside of u-channel with glass cleaner. |
| 3 | Lift glass up and into sidelite profile. |
| 4 | Lower glass into u-channel. |
| 5 | Ensure there is 1/8" [3] gap between wall and edge of sidelite glass. |
| 6 | If using tempered laminated glass, gently press glass against u-channel gasket, and dispense silicone along full length of non-gasket side of u-channel. |
12. Install sidelite glass filler panel
| 1 | Fit filler panel between empty section of track and sidelite profile, on door side. |
13. Install sidelite glass gasket
| 1 | Cut gasket to length. |
| 2 | Press gasket in between sidelite glass and sidelite profile. |
14. Installing roller carriers: on monolithic glass ONLY
NOTE: FULLY CLEAN SURFACE OF GLASS WITH AN ALCOHOL-BASED MILD GLASS AND SURFACE
CLEANER.
ENSURE GASKET IS FREE OF DEBRIS.
ENSURE ROLLER CARRIER WHEELS ARE FREE OF DEBRIS.
| 1 | Slide carriers onto glass. |
| 2 | Slide glass gasket and metal shim between glass and roller carrier. NOTE: Orient gasket with rubber side facing the glass. |
| 3 | Secure roller carriers to glass using appropriate-size hex key at 10 ft lbs [14 Nm]. |
15. Installing roller carriers: on tempered lamiate glass ONLY
NOTE: THE RECOMMENDED ADHESIVE’S SET-UP TIME IS 20 MINUTES FOR THE DUO-PAK CARTRIDGES.
NOTE: USE 1:1 RATIO PLUNGER WITH THE 3M™ Scotch-Weld™ Urethane Adhesive.
NOTE: FULLY CLEAN SURFACE OF GLASS WITH AN ALCOHOL-BASED MILD GLASS AND SURFACE
CLEANER. ENSURE NO DEBRIS IS ON THE GASKET.
ENSURE ROLLER CARRIER WHEELS ARE FREE OF DEBRIS.
| 1 | Slide carriers onto glass. |
| 2 | Replace existing gasket with TLG gasket. |
| 3 | Slide laminated glass gasket and metal shim between glass and roller carrier. NOTE: Orient gasket with rubber side facing the glass. |
| 4 | Replace existing set screws with vented set screws. |
| 5 | Tighten vented set screws at 4 ft lbs [5Nm]. NOTE: Onto scrap material, first dispense approximately 12" of 3M™ Scotch-Weld™ Urethane Adhesive prior to application to prevent mixing errors and ensure optimal hardening. |
| 6 | Dispense adhesive into vented set screws on both sides of carrier. |
Stop application when adhesive can be seen past edge of roller carrier.
DO NOT WIPE any excess adhesive from glass surface. Allow adhesive to dry and scrape off glass
surface with a beveled-edge chisel or putty knife.
NOTE: Keep glass flat during curing process.
NOTE: See chart in Specifications section for appropriate curing time.
16. Install DORMOTION start/stop
NOTE: Determine a pin length based upon how square and plumb the opening is.
| 1 | If required, change pin in start/stop assembly. • Remove hex screws. • Remove existing pin and plate. • Swap in appropriate pin and plate. • Replace hex screws. |
| 2 | Slide start/stop onto glass. |
| 3 | Center equally between the carriers. |
| 4 | Slide glass gasket between start/stop and glass. NOTE: Orient with gasket facing glass. |
| 5 | Secure start/stop via set screws |
17. Disengaging the anti-jump
| 1 | Disengage the anti-jump on roller carrier. |
NOTE: Using the appropriate-size hex key, push anti-jump adjustment screw IN and turn COUNTERCLOCKWISE 90° to disengage anti-jump
18. Install glass/rollers in track
*If installing/hanging tempered laminated glass panels, ensure carrier adhesive has cured for 48 hours. See Specifications for more information on cure time.*
ENSURE ROLLERS AND TRACK ARE FREE OF DEBRIS.
Ceiling mount applications:
| 1 | Place glass on setting blocks on floor for stability |
| 2 | Tip glass and rollers upward and rest rollers on track. |
Recessed mount applications:
| 1 | Place glass on setting blocks on floor for stability |
| 2 | Lift glass and rollers up and rest rollers on track. |
19. Install floor guide
REMEMBER ANTI-JUMP IS DISENGAGED!
| 1 | Align centerline of glass with centerline of floor guide |
| 2 | Be sure the glass is plumb. |
| 3 | Mark appropriate floor guide measurements. |
| 4 | TEMPORARILY REMOVE GLASS AND ROLLERS FROM TRACK (TO ALLOW FOR DRILLING SPACE) |
| 5 | Pre-drill into mounting surface using a 5/16" drill bit. |
| 6 | Secure floor guide anchor with included fasteners. |
20. Install floor guide: continued
| 1 | SET GLASS AND ROLLERS BACK ONTO TRACK. |
| 2 | Slide floor guide over floor guide anchor and tighten with set screws. |
| 3 | Remove setting blocks. NOTE: Be sure glass is centered in floor guide. |
| 4 | Adjust using set screws. |
21. Engaging anti-jump
| 1 | Engage anti-jump on roller carrier |
| 2 | Using appropriate-size hex key, push anti-jump adjustment screw IN and turn CLOCKWISE 90° to engage anti-jump. |
22. Adjustment door height
| 1 | Set height of glass door. |
| 2 | Loosen height adjustment locking screws of carrier. |
| 3 | Using appropriate-size hex key, turn height adjustment screw CLOCKWISE or COUNTERCLOCKWISE to raise or lower glass |
NOTE: Be sure glass is level during this adjustment.
23. Adjustment end stop location: LEADING end stop
Adjustment end stop location: TRAILING end stop
24. Install DORMOTION units
Fig: 1 RH DM unit
Fig: 2 RH DM unit fastening plates rotated
Fig: 3 RH DM unit inserted in track
Fig: 4 DM unit hook positioned in trigger
Fig: 5 DM unit end stop and hook separation adjustment
Fig: 6 RH DM unit fastening plates secured in track
Fig: 7 RH DM unit aligned in track
Fig: 8 RH DM unit installed in track
Fig: 9 LH DM unit
Fig:10 LH DM unit fastening plates rotated
Fig:11 LH DM unit inserted in track
Fig:12 DM unit hook positioned in trigger
Fig:13 DM unit end stop and hook separation adjustment
Fig:14 LH DM unit fastening plates secured in track
Fig. 15 LH DM unit aligned in track
Fig. 16 LH DM unit installed in track
| 1 | Rotate RH DM fastening plates. • Using 4 mm hex key, loosen fastening plate hex screws. • Rotate fastening plates until they are parallel to the DM unit (Fig. 2) • Snug hex screws. |
| 2 | Move door to close position. • For installation of RH DM unit, door must be in the closed position against bumper. |
| 3 | Align DM unit in track, engage DM hook in DM trigger. • Align DM unit in track (Fig. 7). • Slide DM unit over the DM trigger block until the DM hook engages the DM trigger (Fig. 4) |
| 4 | Use adjustment tool to set DM unit final position. • Place adjustment tool flat against DM unit with fork between DM hook and DM end stop (Fig. 5). • Slide DM unit over until hook and DM end stop are against the fork. This sets 5 mm gap (fork gap). • Trigger height: Adjust so trigger sets on top of adjustment tool. |
| 5 | Secure the DM unit in position. • NOTE: Insure door is fully closed against bumper before performing this step. • Using 4 mm hex key, tighten DM unit fastening plate socket head cap screws . Fastening plates must engage the track (Fig. 6 and 8). Torque Socket head cap screws 3 ft lbs [4 Nm] |
| 6 | Rotate DM fastening plates. • Using 4 mm hex key, loosen fastening plate hex screws. • Rotate fastening plates until they are parallel to the DM unit (Fig. 10) • Snug hex screws. |
| 7 | Move door to open position. • For installation of LH DM unit, door must be in the open position against bumper. |
| 8 | Align DM unit in track, engage DM hook in DM trigger. • Align DM unit in track (Fig. 15). • Slide DM unit over the DM trigger block until the DM hook engages the DM trigger (Fig. 12) |
| 9 | Set DM unit final position. • Place adjustment tool flat against DM unit with fork between DM hook and DM end stop (Fig. 13). • Slide DM unit over until hook and DM end stop are against the fork. This sets 5 mm gap (fork gap). • Trigger height: Adjust so trigger sets on top of adjustment tool. |
| 10 | Secure the DM unit in position. • NOTE: Insure door is fully open against bumper before performing this step. • Using 4 mm hex key, tighten DM unit fastening plate socket head cap screws. Fastening plates must engage the track (Fig. 16). |
25. Adjust start/stop pin height (if necessary)
| 1 | Adjust HEIGHT of start/stop pin, if necessary: Hex key size |
26. Recessed mount applications: secure drop ceiling extrusion to cover
APPLICATION OPTION:Drop ceiling on inside AND outside of door panel.
See Optional Applications section for more choices.
Image above used as reference only.
Disregard cover clip image here, as it is actually installed in next step.
| 1 | Pre-drill holes through cover groove into drop ceiling extrusion. • End holes: approximately 2” [51] from end of cover • All other holes: approximately 12” [305] apart |
27. Cover clips
CEILING MOUNT
RECESSED MOUNT
Ceiling mount applications:
| 1 | Insert cover clips into track. (One clip per foot) |
| 2 | Insert perpendicular to track, and turn CLOCKWISE to snap into place. |
Recessed mount applications:
| 1 | Slide cover clips on from end of cover. |
| 2 | Tighten with screw. Be sure not to damage cover. |
NOTE: 1 clip per two feet of cover extrusion.
28. Install brush profile
| 1 | Measure and cut brush to appropriate length. |
| 2 | Slide brush into cover. |
29. Install view protection clips
TO BE USED WITH ONE OR MULTIPLE SIDELITE APPLICATIONS.
| 1 | Slide door open until it meets the end stop. |
| 2 | Measure and cut view protection profile to fit into empty sliding portion of track - 3/16" [5]. |
| 3 | Snap view protection clips onto inside of cover as shown. |
| 4 | Use minimum 1 clip per foot of profile. Exception: If profile is minimum of 1 foot in length, use 2 clips. |
30. Recessed mount applications: Cover spacers
| 1 | Tip cover spacers into outter most edge of track. |
| 2 | Place one at each end of track as shown. |
| 3 | Tighten at at 1 ft lbs [1Nm] or hand tighten. |
31. Install cover and view protection profile
Ceiling mount applications:
| 1 | Secure cover to clips and snap into place. NOTE: Roll cover from the bottom upwards. Ensure the bottom of the cover is supported by the groove in the cover clip. |
| 2 | Tip view protection profile up into track and snap down into cover and onto track as shown. |
Recessed mount applications:
| 1 | Insert back prong lip of recessed cover clip into groove first. |
| 2 | Rotate cover assembly up and then snap front prong lip of clip into track groove. |
| 3 | Once cover is in place, tip view protection profile up in between track and cover. |
| 4 | Snap down into cover and onto track as shown. |
32. Install end caps
| 1 | Snap sidelite profile end caps into sidelite profile. |
| 2 | Snap end caps into cover. |