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Installation Instructions Wood Door – TG 138 back-to-back non-locking pulls

Updated

1. Disassemble pull

 Single pull handle hardware

1Rod, threaded M6-1.0 x 1-3/4”979-032
  1.  Disassemble pulls on a flat surface.
    1. Loosen set screw in each internal pull standoff.
    2. Pull external pull assembly away from internal pull assembly.

Fig. 1 Back to back pulls disassembly

Fig. 2  Back to back pulls disassembly

2. Prepare pull assemblies for wood door installation

 Single pull handle hardware

                              Description49 -3/16”60”72”84”
1TG 138 B2B GL pull handle, external279-010 279-011279-012 279-013
2Threaded Insert, 1/2-20 UNF, M6 x 1.0 NLLP
3Anchor, threaded, M6-1.0 x 12.5 mm
4Rod, threaded M6-1.0 x 1-3/4”
5Gasket, 1-3/8” OD
Permanently affixed to standoff at factory
6Rod, threaded M6-1.0 x 3-1/4” (for wood door)
101/4-20 x 1-5/8” socket head cap screw                            
11 Bushing, plastic, TG 138 5/8 - 3/4 GL                    

Fig. 3  Threaded rods

Fig. 4 External pull standoff and hardware with 1-3/4” threaded rod

Fig. 5 External pull standoff and hardware with 3-1/4” threaded rod

NOTICE

Long threaded rods for wood door.
Ladder pulls are shipped from factory with 1-3/4” threaded rods.
3-1/4” threaded rods (item # 7) are required for wood doors. These rods will be in a hardware bag in the box.
Pull hardware (Fig. 4) is factory assembled to the external pull handle standoffs

  1. Remove 1 3/4” threaded rods, threaded anchors and bushings from each standoff.
    1. Remove threaded anchor (4) and bushing (9) from 1-3/4” threaded rod.
    2. Remove 1-3/4” threaded rod (5) from threaded insert (3) inside standoff.
  1. Install 3 1/4” threaded rod into standoff.
    1. Thread the 3-1/4” threaded rod into the threaded insert (3) inside the standoff. Tighten threaded rod against socket head cap screw.
    2. Bushing (9) is not required for wood doors.

3. Assemble external pull assembly to wood door

External pull hardware

4Anchor, threaded, M6-1.0 x 12.5 mm
6Gasket, 1-3/8” OD
Permanently affixed to standoff at factory
7Rod, threaded M6-1.0 x 1-3/4” (for wood door)
CAUTION
  • Use caution when handling wood door.

Fig. 6 External pull installation

  1. Drill holes for external pull threaded rods in door.
    1. Reference the architectural drawings to determine hole locations in the door.
    2. Drill a 9/32” [9] thru-hole for each threaded rod.
  1. Place external pull assembly against wood door.
    1. Align external pull standoffs with holes in wood door and insert threaded rods into holes in door.
    2. Push external pull assembly toward wood door until standoff gaskets are flush with wood door surface.
  2. Trim threaded rods.
    1. Trim excess length of threaded rods (7) to be flush with the threaded anchors (4).
  3.  Install threaded anchors on threaded rods.
    1. Install threaded anchor (4) onto each threaded rod. Tighten each threaded anchor (4) against the wood door. 

4. Assemble internal pull assembly to wood door

4Anchor, threaded, M6-1.0 x 12.5 mm
6Gasket, 1-3/8” OD
Permanently affixed to standoff at factory
7Rod, threaded M6-1.0 x 3-1/4” (for wood door)
81/4-20 x 1-5/8” socket head cap screw
101/4-20 x 1-5/8” socket head cap screw (Factory installed)
111/4-20 x 1/2” set screw, cone point, interior pull (Factory installed)
CAUTION
  • Use caution when handling wood door.
  1. Install internal pull handle.
    1. Ensure standoff set screws (11) are loosened or removed prior to internal pull installation.
    2. Align internal pull handle standoffs with threaded anchors (4).
    3. Slide pull handle standoffs onto threaded anchors until standoffs are flush with wood door surface.
    4. Using a 1/8” hex key, tighten set screws (11) against threaded anchors (4). 

Fig. 7 Internal pull installation

 

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