1. Remove rose assemblies from pull handle
Single ladder pull hardware-wood door
| Description | 49 -3/16” | 60” | 72” | 84” | ||
| 1 | TG 138 B2B GL pull handle, internal | 279-005 | 279-006 | 279-007 | 279-008 | |
| 2 | Rose, TG138 -1-3/8” OD | 979-004 | ||||
| 3 | Gasket, 1-3/8” OD Permanently attached to standoff and rose at factory. | 979-006 | ||||
| 4 | Threaded Insert, 1/2-20 UNF, M6 x 1.0 NLLP | Factory assembled in standoffs | 979-010 | |||
| 5 | Anchor, threaded, M6-1.0 x 12.5 mm | 979-028 | ||||
| 6 | Bushing, plastic, TG 138 5/8 - 3/4 GL | 979-031 | ||||
| 7 | Rod, threaded M6-1.0 x 1-3/4” | 979-032 | ||||
| 10 | 1/4-20 x 1-5/8” socket head cap screw | 900-203 | ||||
| 11 | 1/4-20 x 1/2” set screw, cone point, interior pull | 900-201 | ||||
- Remove rose assemblies from single pull handle.
- Threaded insert (4) has Loctite® applied at factory. Insert is removed with rose.
- Gaskets (3) are secured to rose and to standoff at factory.
Fig. 1 Single ladder pull hardware Fig. 2 Single pull assembly - rose removal |
2. Prepare pull assembly for wood door installation
Single pull handle hardware
| Description | |
| 3 | Threaded Insert, 1/2-20 UNF, M6 x 1.0 NLLP |
| 4 | Anchor, threaded, M6-1.0 x 12.5 mm |
| 5 | Rod, threaded M6-1.0 x 1-3/4” |
| 6 | Gasket, 1-3/8” OD Permanently affixed to standoff at factory |
| 7 | Rod, threaded M6-1.0 x 3-1/4” (for wood door) |
| 8 | 1/4-20 x 1-5/8” socket head cap screw |
| 9 | Bushing, plastic, TG 138 5/8 - 3/4 GL |
Fig. 3 Threaded rods Fig. 4 Single pull standoff and hardware, 1-3/4 inch threaded rod Fig. 5 Single pull standoff and hardware, 3-1/4” threaded rod for wood door |
NOTICE
Threaded rods for wood door.
Ladder pulls are shipped from factory with 1-3/4” threaded rods.
3-1/4” threaded rods are required for wood doors.
Pull hardware (Fig. 4) is factory assembled to the external pull handle standoffs
- Remove 1 3/4” threaded rods, threaded anchors and bushings from each standoff.
- Using a 1/8” hex key, loosen setscrew (11) and remove 1-3/4” threaded rod (5) with anchor (4) and
bushing (9) from standoff. - Remove 1-3/4” threaded rod (5) from anchor (4).
- Using a 1/8” hex key, loosen setscrew (11) and remove 1-3/4” threaded rod (5) with anchor (4) and
- Install 3 1/4” threaded rod and anchor.
Thread the 3-1/4” threaded rod into the anchor (4) and move the assembly inside the standoff as shown in Fig. 5.
• Threaded rod must be against socket head cap screw (8) and anchor (4) positioned to be flush with end of standoff.- Using a 1/8” hex key, tighten setscrew (11) against threaded anchor (4).
- Bushing (9) is not required for wood doors.
3. Assemble pull assembly to wood door
Pull handle hardware
| 1 | TG 138 GL pull handle, internal |
| 2 | Rose, TG138 1-3/8” OD |
| 3 | Threaded Insert, 1/2-20 UNF, M6 x 1.0 NLLP |
| 4 | Anchor, threaded, M6-1.0 x 12.5 mm |
| 6 | Gasket, 1-3/8” OD Permanently affixed to standoff at factory |
| 7 | Rod, threaded M6-1.0 x 3-1/4” (for wood door) |
| 8 | 1/4-20 x 1-5/8” socket head cap screw |
| 11 | 1/4-20 x 1/2” set screw, cone point (Factory installed) |
| CAUTION |
|
Fig. 6 Threaded rod trim length Fig. 7 Internal pull installed against wood door |
- Drill holes for ladder pull threaded rods in door.
- Reference the architectural drawings to determine hole locations in the door.
- Drill a 9/32” [9] thru-hole for each threaded rod.
- Place ladder pull assembly against wood door.
- Align ladder pull standoffs with holes in wood door and insert threaded rods into holes in door.
- Push internal pull assembly toward wood door until standoff gaskets are flush with wood door surface.
- Trim threaded rods.
- Trim Trim each threaded rod so that a length of 9/16” extends beyond the face of the door
(Fig. )
• This is necessary to ensure the rose assembly (step 4) can pull and secure the ladder pull to the door.
- Trim Trim each threaded rod so that a length of 9/16” extends beyond the face of the door
- Install rose assemblies.
- Thread each rose assembly onto its threaded rod and tighten.