1. Overall
| 1 | Cover |
| 2 | Brush strip |
| 3 | Track |
| 4 | End cap (glass clamp profile) |
| 5 | End cap (track) |
| 6 | Glass clamp profile |
| 7 | End stop |
| 8 | Self-close hold open clam |
| 9 | Cover clips |
| 10 | Dormotion unit |
| 11 | Roller carrier |
| 12 | Floor guide |
| 13 | Start/Stop |
| 14 | Clamping plates |
| 15 | Self-close hold open ball |
| 16 | Self-close cable connector |
| 17 | Self-close cable unit |
2. Glass door prep - single door mount
3. Glass door prep - double door mount
4. Door/wall dimensions
5. Preparing track
| 1 | Slide clamping plates into end of glass clamp profile. NOTE: Quantity dependent upon number of holes in track. 2.5.2 2.5.3 NOTE: Be sure set screw does not indent back of glass clamp profile. See Figure 4B for reference. 2.5.4 Secure grommets to each clamping plate peg. |
| 2 | Orient plates properly as shown above; L80 or XL150/80. |
| 3 | Secure via set screw. NOTE: Be sure set screw does not indent back of glass clamp profile. See Figure 4B for reference. |
| 4 | Secure grommets to each clamping plate peg. |
6. Secure glass clamp profile and track to glass mounting surface
| 1 | Ensure track is properly level. |
| 2 | Align clamping plates and track through glass mounting surface. |
| 3 | Secure with proper fasteners per chart above. NOTE: SEE DIMENSION INSTRUCTIONS ON PRIOR PAGE FOR REFERENCE. |
7. Secure glass clamp profile end caps
| 1 | Slide glass clamp profile end caps into ends of glass clamp profile. |
| 2 | Install remaining MUTO product as per standard instructions included. |
INSTALL REMAINING MUTO PRODUCT AS PER STANDARD INSTRUCTIONS INCLUDED.
5. Installing roller carriers
| 1 | Slide roller carriers onto wood door adaptor. |
| 2 | Slide gasket and metal shim between adaptor and roller carrier. • NOTE: Orient gasket with rubber side facing the glass. |
| 3 | Secure roller carriers to glass using appropriate-size hex key at 10 ft lbs [14 Nm]. |
NOTE: FULLY CLEAN SURFACE OF GLASS WITH AN ALCOHOL-BASED MILD GLASS AND SURFACE
CLEANER. ENSURE NO DEBRIS IS ON THE GASKET.
NOTE: ENSURE ROLLER CARRIER WHEELS ARE FREE OF DEBRIS.
6. Installing DORMOTION start/stop
| 1 | If required, change pin in start/stop assembly. • Remove hex screws. • Remove existing pin and plate. • Swap in appropriate pin and plate. • Replace hex screws. |
| 2 | Slide start/stop onto glass. |
| 3 | Center equally between the carriers. |
| 4 | Slide glass gasket between start/stop and glass. NOTE: Orient with gasket facing glass. |
| 5 | Secure start/stop via set screws |
7. Disengaging the anti-jump
| 1 | Disengage the anti-jump on roller carrier. |
NOTE: Using the appropriate-size hex key, push antijump adjustment screw IN and turn COUNTERCLOCKWISE 90° to disengage anti-jump.
8. Installing the end stops
| Handing the [opening side] end stop: | |
| 1 | Determine closing edge of door. • SELF-CLOSE END STOP WILL BE USED ON OPENING SIDE OF DOOR. |
| 2 | Hand self-close end stop by inserting bumper on appropriate side of end stop. |
| Install both end stops: | |
| 3 | Slide self-close end stop into opening side of track. |
| 4 | Slide appropriate standard end stop into closing side of track. NOTE: Loosen bottom section of end stop for easier install. NOTE: Be sure set screw is flush with back of bumper. NOTE: Adjustment can be set in the “Adjustment End Stop Location” section. |
9. Install door/rollers in track
ENSURE ROLLERS AND TRACK ARE FREE OF DEBRIS
| 1 | Tip wood door and rollers upward and rest rollers on track. |
10. Install floor guide
REMEMBER ANTI-JUMP IS DISENGAGED!
| 1 | Temporarily slide floor guide into bottom groove of wood door. |
| 2 | Be sure the glass is plumb. |
| 3 | Mark appropriate floor guide measurements. |
| 4 | TEMPORARILY REMOVE GLASS AND ROLLERS FROM TRACK (TO ALLOW FOR DRILLING SPACE) |
| 5 | Pre-drill into mounting surface using a 5/16" drill bit. |
| 6 | Secure floor guide anchor with included fasteners. |
| 7 | SET WOOD DOOR AND ROLLERS BACK ONTO TRACK. |
11. Engaging anti-jump
| 1 | Engage anti-jump on roller carrier |
| 2 | Using appropriate-size hex key, push anti-jump adjustment screw IN and turn CLOCKWISE 90° to engage anti-jump. |
12. Adjustment door height
| 1 | Set height of glass door. |
| 2 | Loosen height adjustment locking screws of carrier. |
| 3 | Using appropriate-size hex key, turn height adjustment screw CLOCKWISE or COUNTERCLOCKWISE to raise or lower glass |
NOTE: Be sure glass is level during this adjustment.
13. Adjustment end stop location: LEADING end stop
Adjustment end stop location: TRAILING end stop
14. Install RH DORMOTION unit - door closed
Fig: 1 RH DM unit
Fig: 2 RH DM unit fastening plates rotated
Fig: 3 RH DM unit inserted in track
Fig: 4 DM unit hook positioned in trigger
Fig: 5 DM unit end stop and hook separation adjustment
Fig: 6 RH DM unit fastening plates secured in track
Fig: 7 RH DM unit aligned in track
Fig: 8 RH DM unit installed in track
| 1 | Rotate RH DM fastening plates. • Using 4 mm hex key, loosen fastening plate hex screws. • Rotate fastening plates until they are parallel to the DM unit (Fig. 2) • Snug hex screws. |
| 2 | Move door to close position. • For installation of RH DM unit, door must be in the closed position against bumper. |
| 3 | Align DM unit in track, engage DM hook in DM trigger. • Align DM unit in track (Fig. 7). • Slide DM unit over the DM trigger block until the DM hook engages the DM trigger (Fig. 4) |
| 4 | Use adjustment tool to set DM unit final position. • Place adjustment tool flat against DM unit with fork between DM hook and DM end stop (Fig. 13.5). • Slide DM unit over until hook and DM end stop are against the fork. This sets 5 mm gap (fork gap). • Trigger height: Adjust so trigger sets on top of adjustment tool (Para. 2.16). |
| 5 | Secure the DM unit in position. • NOTE: Insure door is fully closed against bumper before performing this step. • Using 4 mm hex key, tighten DM unit fastening plate socket head cap screws . Fastening plates must engage the track (Fig. 13.6 and .8). Torque Socket head cap screws 3 ft lbs [4 Nm] |
15. Install optional LH DORMOTION unit in opening cycle
Fig: 9 LH DM unit
Fig:10 LH DM unit fastening plates rotated
Fig:11 LH DM unit inserted in track
Fig:12 DM unit hook positioned in trigger
Fig:13 DM unit end stop and hook separation adjustment
Fig:14 LH DM unit fastening plates secured in track
Fig. 15 LH DM unit aligned in track
Fig. 16 LH DM unit installed in track
| 1 | Rotate DM fastening plates. • Using 4 mm hex key, loosen fastening plate hex screws. • Rotate fastening plates until they are parallel to the DM unit (Fig. 2) • Snug hex screws. |
| 2 | Move door to open position. • For installation of LH DM unit, door must be in the open position against bumper. |
| 3 | Align DM unit in track, engage DM hook in DM trigger. • Align DM unit in track (Fig. 7). • Slide DM unit over the DM trigger block until the DM hook engages the DM trigger (Fig. 4) |
| 4 | Set DM unit final position. • Place adjustment tool flat against DM unit with fork between DM hook and DM end stop (Fig. 5). • Slide DM unit over until hook and DM end stop are against the fork. This sets 5 mm gap (fork gap). • Trigger height: Adjust so trigger sets on top of adjustment tool. |
| 5 | Secure the DM unit in position. • NOTE: Insure door is fully open against bumper before performing this step. • Using 4 mm hex key, tighten DM unit fastening plate socket head cap screws . Fastening plates must engage the track (Fig. 8). Torque Socket head cap screws 3 ft lbs [4 Nm] |
16. Adjust start/stop pin height (if necessary)
17. Install self-close hold open clamp
| 1 | Secure self-close hold open clamp to the end stop furthest from latch [closing side]. • Use two screws and tighten to 2.5 ft lbs (3Nm). |
18. Install self-close hold open ball
| 1 | Secure self-close hold open ball to carrier furthest from latch [closing side]. • Use two screws and tighten at 2.5 ft lbs [3Nm]. |
19. Install self-close cable connector
| 1 | Secure self-close hold open ball to carrier furthest from latch [closing side]. • Use two screws and tighten at 2.5 ft lbs [3Nm]. |
20. Install self-close cable unit
| 1 | Secure self-close cable connector to opposite end of carrier, furthest from latch [closing side]. • Use two screws and tighten at 2.5 ft lbs [3Nm]. |
| 2 | Rotate plates inside track channel to engage. • Use three screws/plates and tighten at 3 ft lbs (4 Nm). |
21. Prepare self-close cable unit
| 1 | Pull "end of cable" over to connect with cable connector. |
| 2 | Continue to pull cable through connector to either increase or decrease self-closing tension. |
22. Adjust tension in self-close cable unit
| 1 | To adjust tension in cable unit cord if necessary, pull 'beginning knot of cable' through cable holder. |
| 2 | Secure another 'knot' and pull cable through holder as show in image above. |
| 3 | Secure beginning 'knot' in holder clamp. NOTE: Be sure there is a 7-7/8" [200] gap between each new 'knot' in the cord. |
23. Cover clips
| 1 | Insert cover clips into track. (One clip per foot) |
| 2 | Insert perpendicular to track and turn CLOCKWISE to snap into place. |
24. Install brush profile
| 1 | Measure and cut brush to appropriate length. |
| 2 | Slide brush into cover. |
25. Install view protection clips
TO BE USED WITH ONE OR MULTIPLE SIDELITE APPLICATIONS.
| 1 | Slide door open until it meets the end stop. |
| 2 | Measure and cut view protection profile to fit into empty sliding portion of track - 3/16" [5]. |
| 3 | Snap view protection clips onto inside of cover as shown. |
| 4 | Use minimum 1 clip per foot of profile. Exception: If profile is minimum of 1 foot in length, use 2 clips. |
26. Install cover and view protection profile
| 1 | Secure cover to clips and snap into place. NOTE: Roll cover from the bottom upwards. Ensure the bottom of the cover is supported by the groove in the cover clip. |
| 2 | Tip view protection profile up into track and snap down into cover and onto track as shown. |
27. Install end caps
| 1 | Snap end caps into cover. |