1. Overall
| 1 | Cover panel |
| 2 | Brush strip |
| 3 | Track |
| 4 | End cap |
| 5 | End stop |
| 6 | Cover clips |
| 7 | Start/stop |
| 8 | Roller carrier |
| 9 | Wood door adaptor |
| 10 | Floor guide |
| 11 | Dormotion units |
2. Securing wood door adaptor
Single sidelite mount
NOTE: Top of door must be reinforced to secure wood door adapter.
| 1 | Prepare door properly for wood door adaptor. NOTE: Seal top and bottom of door to minimize warping (use wood door manufacturer's recommendations). |
| 2 | Cut wood door adapter to be equal width of door. |
| 3 | Secure the two wood door adaptor pieces to top of wood door with #10 x 3" wood screws. NOTE: Be sure screws are always secured in the first four and last four holes of the adaptor, along with every fourth hole in between. |
3. Securing track to mounting surface
| 1 | Ensure the track is properly level and secure it to the ceiling per the appropriate measurements on the following page. |
| 2 | Use appropriate fasteners according to the following recommendations. |
NOTE: SEE DIMENSION INSTRUCTIONS ON NEXT PAGE FOR REFERENCE.
NOTE:
OVERHEAD REINFORCEMENT:
The overhead reinforcement must be a minimum of ¼” [6] x 3” [76] steel angle, 16 gauge metal stud, or two pieces of 1 1/2” [38] thick wood blocking (double stacked), secured to studs or joists on a maximum 16” [406] centers for the length of the track. The overhead reinforcement may be flush on the overhead surface or on the interior of this surface.
Track mounting screws must fully penetrate the steel angle, metal stud, or at a minimum of 2” [51] into wood blocking, utilizing the predrilled holes in the MUTO track.
Consult with a structural engineer to determine if reinforcement is adequate for your specific application or to meet specific codes in your location.
4. Door/wall dimensions
5. Installing roller carriers
NOTE: FULLY CLEAN SURFACE OF ADAPTOR WITH AN ALCOHOL-BASED MILD GLASS AND SURFACE
CLEANER.
ENSURE GASKET IS FREE OF DEBRIS.
ENSURE ROLLER CARRIER WHEELS ARE FREE OF DEBRIS.
| 1 | Slide roller carriers onto wood door adaptor. |
| 2 | Slide gasket and metal shim between adaptor and roller carrier. NOTE: Orient with gasket facing the adaptor. |
| 3 | Secure roller carriers to wood door adaptor using appropriate-size hex key at 10ft lbs (14 Nm). |
6. Install DORMOTION start/stop
NOTE: Determine a pin length based upon how square and plumb the opening is.
| 1 | If required, change pin in start/stop assembly. • Remove hex screws. • Remove existing pin and plate. • Swap in appropriate pin and plate. • Replace hex screws. |
| 2 | Slide start/stop onto glass. |
| 3 | Center equally between the carriers. |
| 4 | Slide glass gasket between start/stop and glass. NOTE: Orient with gasket facing glass. |
| 5 | Secure start/stop via set screws. |
7. Disengaging the anti-jump
| 1 | Disengage the anti-jump on roller carrier. |
NOTE: Using the appropriate-size hex key, push anti-jump adjustment screw IN and turn COUNTERCLOCKWISE 90° to disengage anti-jump
8. Installing the end stops
| 1 | Slide end stops into each end of the track. |
NOTE: Loosen bottom section of end stop for easier install.
NOTE: FOR XL150 end stops, be sure set screw is flush with back of end stops.
NOTE: Exact location/adjustments will be determined in “Adjustment End Stop Location” step.
9. Install glass/rollers in track
ENSURE ROLLERS AND TRACK ARE FREE OF DEBRIS.
| 1 | Tip glass and rollers upward and rest rollers on track. |
10. Install floor guide
REMEMBER ANTI-JUMP IS DISENGAGED!
| 1 | Temporarily slide floor guide into bottom groove of wood door. |
| 2 | Be sure the glass is plumb. |
| 3 | Mark appropriate floor guide measurements. |
| 4 | TEMPORARILY REMOVE GLASS AND ROLLERS FROM TRACK (TO ALLOW FOR DRILLING SPACE) |
| 5 | Pre-drill into mounting surface using a 5/16" drill bit. |
| 6 | Secure floor guide anchor with included fasteners. |
| 7 | SET WOOD DOOR AND ROLLERS BACK ONTO TRACK. |
11. Engaging anti-jump
| 1 | Engage anti-jump on roller carrier |
| 2 | Using appropriate-size hex key, push anti-jump adjustment screw IN and turn CLOCKWISE 90° to engage anti-jump. |
12. Adjustment door height
| 1 | Set height of glass door. |
| 2 | Loosen height adjustment locking screws of carrier. |
| 3 | Using appropriate-size hex key, turn height adjustment screw CLOCKWISE or COUNTERCLOCKWISE to raise or lower glass |
NOTE: Be sure glass is level during this adjustment.
13. Adjustment end stop location: LEADING end stop
Adjustment end stop location: TRAILING end stop
14. Install DORMOTION units
Fig: 1 RH DM unit
Fig: 2 RH DM unit fastening plates rotated
Fig: 3 RH DM unit inserted in track
Fig: 4 DM unit hook positioned in trigger
Fig: 5 DM unit end stop and hook separation adjustment
Fig: 6 RH DM unit fastening plates secured in track
Fig: 7 RH DM unit aligned in track
Fig: 8 RH DM unit installed in track
Fig: 9 LH DM unit
Fig:10 LH DM unit fastening plates rotated
Fig:11 LH DM unit inserted in track
Fig:12 DM unit hook positioned in trigger
Fig:13 DM unit end stop and hook separation adjustment
Fig:14 LH DM unit fastening plates secured in track
Fig. 15 LH DM unit aligned in track
Fig. 16 LH DM unit installed in track
| 1 | Rotate RH DM fastening plates. • Using 4 mm hex key, loosen fastening plate hex screws. • Rotate fastening plates until they are parallel to the DM unit (Fig. 2) • Snug hex screws. |
| 2 | Move door to close position. • For installation of RH DM unit, door must be in the closed position against bumper. |
| 3 | Align DM unit in track, engage DM hook in DM trigger. • Align DM unit in track (Fig. 7). • Slide DM unit over the DM trigger block until the DM hook engages the DM trigger (Fig. 4) |
| 4 | Use adjustment tool to set DM unit final position. • Place adjustment tool flat against DM unit with fork between DM hook and DM end stop (Fig. 19.5). • Slide DM unit over until hook and DM end stop are against the fork. This sets 5 mm gap (fork gap). • Trigger height: Adjust so trigger sets on top of adjustment tool (Para. 2.20). |
| 5 | Secure the DM unit in position. • NOTE: Insure door is fully closed against bumper before performing this step. • Using 4 mm hex key, tighten DM unit fastening plate socket head cap screws . Fastening plates must engage the track (Fig. 6 and 8). Torque Socket head cap screws 3 ft lbs [4 Nm] |
| 6 | Rotate DM fastening plates. • Using 4 mm hex key, loosen fastening plate hex screws. • Rotate fastening plates until they are parallel to the DM unit (Fig. 10) • Snug hex screws. |
| 7 | Move door to open position. • For installation of LH DM unit, door must be in the open position against bumper. |
| 8 | Align DM unit in track, engage DM hook in DM trigger. • Align DM unit in track (Fig. 15). • Slide DM unit over the DM trigger block until the DM hook engages the DM trigger (Fig. 12) |
| 9 | Set DM unit final position. • Place adjustment tool flat against DM unit with fork between DM hook and DM end stop (Fig. 13). • Slide DM unit over until hook and DM end stop are against the fork. This sets 5 mm gap (fork gap). • Trigger height: Adjust so trigger sets on top of adjustment tool. |
| 10 | Secure the DM unit in position. • NOTE: Insure door is fully open against bumper before performing this step. • Using 4 mm hex key, tighten DM unit fastening plate socket head cap screws. Fastening plates must engage the track (Fig. 16). |
15. Adjust start/stop pin height (if necessary)
| 1 | Adjust HEIGHT of start/stop pin, if necessary: Hex key size |
16. Cover clips
| 1 | Insert cover clips into track. (One clip per foot) |
| 2 | Insert perpendicular to track, and turn CLOCKWISE to snap into place. |
17. Install brush profile
| 1 | Measure and cut brush to appropriate length. |
| 2 | Slide brush into cover. |
18. Install view protection clips
TO BE USED WITH ONE OR MULTIPLE SIDELITE APPLICATIONS.
| 1 | Slide door open until it meets the end stop. |
| 2 | Measure and cut view protection profile to fit into empty sliding portion of track - 3/16" [5]. |
| 3 | Snap view protection clips onto inside of cover as shown. |
| 4 | Use minimum 1 clip per foot of profile. Exception: If profile is minimum of 1 foot in length, use 2 clips. |
19. Install cover and view protection profile
| 1 | Secure cover to clips and snap into place. NOTE: Roll cover from the bottom upwards. Ensure the bottom of the cover is supported by the groove in the cover clip. |
| 2 | Tip view protection profile up into track and snap down into cover and onto track as shown. |
20. Install end caps
| 1 | Snap end caps into cover. |