1. Overall
| 1 | Cover panel |
| 2 | Brush strip |
| 3 | Track |
| 4 | End cap |
| 5 | End stop |
| 6 | Cover clips |
| 7 | Roller carrier |
| 8 | Wood door adaptor |
| 9 | Floor guide |
2. Securing wood door adaptor
Single sidelite mount
NOTE: Top of door must be reinforced to secure wood door adapter.
| 1 | Prepare door properly for wood door adaptor. NOTE: Seal top and bottom of door to minimize warping (use wood door manufacturer's recommendations). |
| 2 | Cut wood door adapter to be equal width of door. |
| 3 | Secure the two wood door adaptor pieces to top of wood door with #10 x 3" wood screws. NOTE: Be sure screws are always secured in the first four and last four holes of the adaptor, along with every fourth hole in between. |
3. Securing track to mounting surface
| 1 | Ensure the track is properly level and secure it to the ceiling per the appropriate measurements on the following page. |
| 2 | Use appropriate fasteners according to the following recommendations. |
NOTE: SEE DIMENSION INSTRUCTIONS ON NEXT PAGE FOR REFERENCE.
NOTE:
OVERHEAD REINFORCEMENT:
The overhead reinforcement must be a minimum of ¼” [6] x 3” [76] steel angle, 16 gauge metal stud, or two pieces of 1 1/2” [38] thick wood blocking (double stacked), secured to studs or joists on a maximum 16” [406] centers for the length of the track. The overhead reinforcement may be flush on the overhead surface or on the interior of this surface.
Track mounting screws must fully penetrate the steel angle, metal stud, or at a minimum of 2” [51] into wood blocking, utilizing the predrilled holes in the MUTO track.
Consult with a structural engineer to determine if reinforcement is adequate for your specific application or to meet specific codes in your location.
4. Door/wall dimensions
5. Installing hook set
| 1 | With rollers facing away from the installer, determine which roller will be leading and which will be trailing. |
| 2 | Secure hook onto roller with open side facing away from the installer. |
| 3 | Secure hook using appropriate-size hex key. |
6. Installing roller carriers
NOTE: FULLY CLEAN SURFACE OF ADAPTOR WITH AN ALCOHOL-BASED MILD GLASS AND SURFACE
CLEANER.
ENSURE GASKET IS FREE OF DEBRIS.
ENSURE ROLLER CARRIER WHEELS ARE FREE OF DEBRIS.
| 1 | Slide roller carriers onto wood door adaptor. |
| 2 | Slide gasket and metal shim between adaptor and roller carrier. NOTE: Orient with gasket facing the adaptor. |
| 3 | Secure roller carriers to wood door adaptor using appropriate-size hex key at 10ft lbs (14 Nm). |
7. Disengaging the anti-jump
| 1 | Disengage the anti-jump on roller carrier. |
NOTE: Using the appropriate-size hex key, push antijump adjustment screw IN and turn COUNTERCLOCKWISE 90° to disengage anti-jump.
8. Installing the end stops
| 1 | Slide end stops into each end of the track. |
NOTE: Loosen bottom section of end stop for easier install.
NOTE: FOR XL150 end stops, be sure set screw is flush with back of end stops.
NOTE: Exact location/adjustments will be determined in “Adjustment End Stop Location” step.
9. Install glass/rollers in track
ENSURE ROLLERS AND TRACK ARE FREE OF DEBRIS.
| 1 | Tip wood door and rollers upward and rest rollers on track. |
10. Install floor guide
ANTI-JUMP IS DISENGAGED!
| 1 | Temporarily slide floor guide into bottom groove of wood door. |
| 2 | Be sure the glass is plumb. |
| 3 | Mark appropriate floor guide measurements. |
| 4 | TEMPORARILY REMOVE GLASS AND ROLLERS FROM TRACK (TO ALLOW FOR DRILLING SPACE) |
| 5 | Pre-drill into mounting surface using a 5/16" drill bit. |
| 6 | Secure floor guide anchor with included fasteners. |
| 7 | SET WOOD DOOR AND ROLLERS BACK ONTO TRACK. |
11. Engaging anti-jump
| 1 | Engage anti-jump on roller carrier |
| 2 | Using appropriate-size hex key, push anti-jump adjustment screw IN and turn CLOCKWISE 90° to engage anti-jump. |
12. Adjustment door height
| 1 | Set height of glass door. |
| 2 | Loosen height adjustment locking screws of carrier. |
| 3 | Using appropriate-size hex key, turn height adjustment screw CLOCKWISE or COUNTERCLOCKWISE to raise or lower glass |
NOTE: Be sure glass is level during this adjustment.
13. Adjustment end stop location: LEADING end stop
Adjustment end stop location: TRAILING end stop
14. Cover clips
| 1 | Insert cover clips into track. (One clip per foot) |
| 2 | Insert perpendicular to track, and turn CLOCKWISE to snap into place. |
15. Install brush profile
| 1 | Measure and cut brush to appropriate length. |
| 2 | Slide brush into cover. |
16. Install view protection clips
TO BE USED WITH ONE OR MULTIPLE SIDELITE APPLICATIONS.
| 1 | Slide door open until it meets the end stop. |
| 2 | Measure and cut view protection profile to fit into empty sliding portion of track - 3/16" [5]. |
| 3 | Snap view protection clips onto inside of cover as shown. |
| 4 | Use minimum 1 clip per foot of profile. Exception: If profile is minimum of 1 foot in length, use 2 clips. |
17. Install cover and view protection profile
| 1 | Secure cover to clips and snap into place. NOTE: Roll cover from the bottom upwards. Ensure the bottom of the cover is supported by the groove in the cover clip. |
| 2 | Tip view protection profile up into track and snap down into cover and onto track as shown. |
18. Install end caps
| 1 | Snap end caps into cover. |