1. Overall
| 1 | Cover |
| 2 | Brush strip |
| 3 | Track |
| 4 | End cap |
| 5 | End stop |
| 6 | Self-close hold open clamp |
| 7 | Cover clips |
| 8 | Start/stop |
| 9 | Roller carrier |
| 10 | Floor guide |
| 11 | Dormotion unit |
| 12 | Self-close hold open ball |
| 13 | Self-close cable connector |
| 14 | Self-close cable unit |
2. Securing track to mounting surface
| 1 | Ensure the track is properly level and secure it to the ceiling per the appropriate measurements on the following page. |
| 2 | Use appropriate fasteners according to the following recommendations. |
NOTE: SEE DIMENSION INSTRUCTIONS ON NEXT PAGE FOR REFERENCE.
NOTE:
WALL REINFORCEMENT:
The wall reinforcement must be a minimum of ¼” [6] x 3” [76] steel angle, 16 gauge metal stud, or 1-1/2” [38] thick wood blocking secured to the wall studs on a maximum 16” [406] centers for the length of the track. The wall reinforcement may be flush on the wall surface or on the interior of the wall. For masonry walls the track may be secured directly to the wall with lead anchors.
Track mounting screws must fully penetrate the steel angle, metal stud, or wood blocking, utilizing the
predrilled holes in the MUTO track.
Consult with a structural engineer to determine if reinforcement is adequate for your specific application or to meet specific codes in your location.
3. Door/wall dimensions
4. Installing roller carriers: on monolithic glass ONLY
| 1 | Slide roller carriers onto glass. |
| 2 | Slide glass gasket and metal shim between glass and roller carrier. • NOTE: Orient gasket with rubber side facing the glass. |
| 3 | Secure roller carriers to glass using appropriate-size hex key at 10 ft lbs [14 Nm]. |
NOTE: FULLY CLEAN SURFACE OF GLASS WITH AN ALCOHOL-BASED MILD GLASS AND SURFACE
CLEANER. ENSURE NO DEBRIS IS ON THE GASKET.
NOTE: ENSURE ROLLER CARRIER WHEELS ARE FREE OF DEBRIS.
5. Installing roller carriers: on tempered laminate glass ONLY
NOTE: THE RECOMMENDED ADHESIVE’S SET-UP TIME IS 20 MINUTES FOR THE DUO-PAK CARTRIDGES.
NOTE: USE 1:1 RATIO PLUNGER WITH THE 3M™ Scotch-Weld™ Urethane Adhesive.
NOTE: FULLY CLEAN SURFACE OF GLASS WITH AN ALCOHOL-BASED MILD GLASS AND SURFACE
CLEANER. ENSURE NO DEBRIS IS ON THE GASKET.
NOTE: ENSURE ROLLER CARRIER WHEELS ARE FREE OF DEBRIS.
| 1 | Slide carriers onto glass. |
| 2 | Replace existing gasket with TLG gasket. |
| 3 | Slide laminated glass gasket and metal shim between glass and roller carrier. NOTE: Orient gasket with rubber side facing the glass. |
| 4 | Replace existing set screws with vented set screws. |
| 5 | Tighten vented set screws at 4 ft lbs [5Nm]. |
| 6 | Dispense adhesive into vented set screws on both sides of carrier. Stop application when adhesive can be seen past edge of roller carrier. DO NOT WIPE any excess adhesive from glass surface. Allow adhesive to dry and scrape off glass surface with a beveled-edge chisel or putty knife. |
NOTE: Onto scrap material, first dispense approximately 12" of 3M™ Scotch-Weld™ Urethane
Adhesive prior to application to prevent mixing errors and ensure optimal hardening.
NOTE: Keep glass flat during curing process.
NOTE: See chart in Specifications section for appropriate curing time.
6. Installing DORMOTION start/stop
NOTE: Determine a pin length based upon how square and plumb the opening is.
| 1 | If required, change pin in start/stop assembly. • Remove hex screws. • Remove existing pin and plate. • Swap in appropriate pin and plate. • Replace hex screws. |
| 2 | Slide start/stop onto glass. |
| 3 | Center equally between the carriers. |
| 4 | Slide glass gasket between start/stop and glass. NOTE: Orient with gasket facing glass. |
| 5 | Secure start/stop via set screws |
7. Disengaging the anti-jump
| 1 | Disengage the anti-jump on roller carrier. |
NOTE: Using the appropriate-size hex key, push antijump adjustment screw IN and turn COUNTERCLOCKWISE 90° to disengage anti-jump.
8. Installing the end stops
| Handing the [opening side] end stop: | |
| 1 | Determine closing edge of door. • SELF-CLOSE END STOP WILL BE USED ON OPENING SIDE OF DOOR. |
| 2 | Hand self-close end stop by inserting bumper on appropriate side of end stop. |
| Install both end stops: | |
| 3 | Slide self-close end stop into opening side of track. |
| 4 | Slide appropriate standard end stop into closing side of track. NOTE: Loosen bottom section of end stop for easier install. NOTE: Be sure set screw is flush with back of bumper. NOTE: Adjustment can be set in the “Adjustment End Stop Location” section. |
9. Install glass/rollers in track
*If installing/hanging tempered laminated glass panels, ensure carrier adhesive has cured for 48 hours.
See Specifications for more information on cure time.*
ENSURE ROLLERS AND TRACK ARE FREE OF DEBRIS.
| 1 | Place glass on setting blocks on floor for stability. |
| 2 | Tip wood door and rollers upward and rest rollers on track. |
10. Install floor guide
REMEMBER ANTI-JUMP IS DISENGAGED!
| 1 | Align centerline of glass with centerline of floor guide. |
| 2 | Be sure the glass is plumb. |
| 3 | Mark appropriate floor guide measurements. |
| 4 | TEMPORARILY REMOVE GLASS AND ROLLERS FROM TRACK (TO ALLOW FOR DRILLING SPACE) |
| 5 | Pre-drill into mounting surface using a 5/16" drill bit. |
| 6 | Secure floor guide anchor with included fasteners. |
11. Install floor guide: continued
| 1 | SET GLASS AND ROLLERS BACK ONTO TRACK. |
| 2 | Slide floor guide over floor guide anchor and tighten with set screws. |
| 3 | Remove setting blocks. NOTE: Be sure glass is centered in floor guide. |
| 4 | Adjust using set screws. |
12. Engaging anti-jump
| 1 | Engage anti-jump on roller carrier |
| 2 | Using appropriate-size hex key, push anti-jump adjustment screw IN and turn CLOCKWISE 90° to engage anti-jump. |
13. Adjustment door height
| 1 | Set height of glass door. |
| 2 | Loosen height adjustment locking screws of carrier. |
| 3 | Using appropriate-size hex key, turn height adjustment screw CLOCKWISE or COUNTERCLOCKWISE to raise or lower glass |
NOTE: Be sure glass is level during this adjustment.
14. Adjustment end stop location: LEADING end stop
Adjustment end stop location: TRAILING end stop
15. Install RH DORMOTION unit - door closed
Fig: 1 RH DM unit
Fig: 2 RH DM unit fastening plates rotated
Fig: 3 RH DM unit inserted in track
Fig: 4 DM unit hook positioned in trigger
Fig: 5 DM unit end stop and hook separation adjustment
Fig: 6 RH DM unit fastening plates secured in track
Fig: 7 RH DM unit aligned in track
Fig: 8 RH DM unit installed in track
| 1 | Rotate RH DM fastening plates. • Using 4 mm hex key, loosen fastening plate hex screws. • Rotate fastening plates until they are parallel to the DM unit (Fig. 2) • Snug hex screws. |
| 2 | Move door to close position. • For installation of RH DM unit, door must be in the closed position against bumper. |
| 3 | Align DM unit in track, engage DM hook in DM trigger. • Align DM unit in track (Fig. 7). • Slide DM unit over the DM trigger block until the DM hook engages the DM trigger (Fig. 4) |
| 4 | Use adjustment tool to set DM unit final position. • Place adjustment tool flat against DM unit with fork between DM hook and DM end stop (Fig. 5). • Slide DM unit over until hook and DM end stop are against the fork. This sets 5 mm gap (fork gap). • Trigger height: Adjust so trigger sets on top of adjustment tool. |
| 5 | Secure the DM unit in position. • NOTE: Insure door is fully closed against bumper before performing this step. • Using 4 mm hex key, tighten DM unit fastening plate socket head cap screws . Fastening plates must engage the track (Fig. 6 and 8). Torque Socket head cap screws 3 ft lbs [4 Nm] |
16. Install optional LH DORMOTION unit in opening cycle
Fig: 9 LH DM unit
Fig:10 LH DM unit fastening plates rotated
Fig:11 LH DM unit inserted in track
Fig:12 DM unit hook positioned in trigger
Fig:13 DM unit end stop and hook separation adjustment
Fig:14 LH DM unit fastening plates secured in track
Fig. 15 LH DM unit aligned in track
Fig. 16 LH DM unit installed in track
| 1 | Rotate DM fastening plates. • Using 4 mm hex key, loosen fastening plate hex screws. • Rotate fastening plates until they are parallel to the DM unit (Fig. 2) • Snug hex screws. |
| 2 | Move door to open position. • For installation of LH DM unit, door must be in the open position against bumper. |
| 3 | Align DM unit in track, engage DM hook in DM trigger. • Align DM unit in track (Fig. 15). • Slide DM unit over the DM trigger block until the DM hook engages the DM trigger (Fig. 12) |
| 4 | Set DM unit final position. • Place adjustment tool flat against DM unit with fork between DM hook and DM end stop (Fig. 16.13). • Slide DM unit over until hook and DM end stop are against the fork. This sets 5 mm gap (fork gap). • Trigger height: Adjust so trigger sets on top of adjustment tool. |
| 5 | Secure the DM unit in position. • NOTE: Insure door is fully open against bumper before performing this step. • Using 4 mm hex key, tighten DM unit fastening plate socket head cap screws . Fastening plates must engage the track (Fig. 16). |
17. Adjust start/stop pin height (if necessary)
18. Install self-close hold open clamp
| 1 | Secure self-close hold open clamp to the end stop furthest from latch [closing side]. • Use two screws and tighten to 2.5 ft lbs (3Nm). |
19. Install self-close hold open ball
| 1 | Secure self-close hold open ball to carrier furthest from latch [closing side]. • Use two screws and tighten at 2.5 ft lbs [3Nm]. |
20. Install self-close cable connector
| 1 | Secure self-close cable connector to opposite end of carrier, furthest from latch [closing side]. • Use two screws and tighten at 2.5 ft lbs [3Nm]. |
21. Install self-close cable unit
| 1 | Secure self-close cable unit into first groove of MUTO track. |
| 2 | Rotate plates inside track channel to engage. • Use three screws/plates and tighten at 3 ft lbs (4 Nm). |
22. Prepare self-close cable unit
| 1 | Pull "end of cable" over to connect with cable connector. |
| 2 | Continue to pull cable through connector to either increase or decrease self-closing tension. |
23. Adjust tension in self-close cable unit
| 1 | To adjust tension in cable unit cord if necessary, pull 'beginning knot of cable' through cable holder. |
| 2 | Secure another 'knot' and pull cable through holder as show in image above. |
| 3 | Secure beginning 'knot' in holder clamp. NOTE: Be sure there is a 7-7/8" [200] gap between each new 'knot' in the cord. |
24. Cover clips
| 1 | Insert cover clips into track. (One clip per foot) |
| 2 | Insert perpendicular to track and turn CLOCKWISE to snap into place. |
25. Install brush profile
| 1 | Measure and cut brush to appropriate length. |
| 2 | Slide brush into cover. |
26. Install view protection clips
TO BE USED WITH ONE OR MULTIPLE SIDELITE APPLICATIONS.
| 1 | Slide door open until it meets the end stop. |
| 2 | Measure and cut view protection profile to fit into empty sliding portion of track - 3/16" [5]. |
| 3 | Snap view protection clips onto inside of cover as shown. |
| 4 | Use minimum 1 clip per foot of profile. Exception: If profile is minimum of 1 foot in length, use 2 clips. |
27. Install cover and view protection profile
| 1 | Secure cover to clips and snap into place. NOTE: Roll cover from the bottom upwards. Ensure the bottom of the cover is supported by the groove in the cover clip. |
| 2 | Tip view protection profile up into track and snap down into cover and onto track as shown. |
28. Install end caps
| 1 | Snap end caps into cover. |