Installation Instructions - MUTO Premium XL80 Telescopic Ceiling mount with sidelites and moving floor guide Optional Dormotion – dormakaba Americas Knowledge Base

1. Overall

1	Cover
2	Brush strip
3	Quick Moving Panel track
4	End stops (x4)
5	Slow Moving Panel track
6	Cover clips
7	Domortion unit (x2) (optional)
8	Cover profile for Slow Moving Panel
9	Cover profile for passage
10	SMP Roller carriers (x2)
11	Start/stop (optional)
12	Simultaneous drive
13	Floor guide
14	Moving floor guide
15	Quick Moving Panel clamp
16	QMP Roller carriers (x2)
17	QMP glass clamp end caps (x2)
18	Sidelite section profile
19	Filler panel
20	U-channel
21	U-channel gaskets
22	Sidelite glass gasket
23	Cover spacers (x2)

2. Door/wall dimensions

2 panel - Right (shown) or Left hand opening

4 panel - Bi-parting opening

Installation instructions - Slow moving panel (SMP)

3. Installing end stops

1	Slide end stops into each end of the SMP track. NOTE: Loosen bottom section of end stop for easier install. NOTE: Exact location/adjustments will be determined in the Adjustment End Stop Location step.

4. Securing gasket to SMP track

1	Ensure the SMP track is cut to proper length. NOTE: SEE DIMENSION INSTRUCTIONS BELOW.
2	Cut adhesive gasket equal to sidelite glass width.
3	Adhere gasket along bottom edge of back of track.

5. Securing sidelite section profile to SMP track

1	Align sidelite profile holes with SMP track profile holes. NOTE: Holes will be predrilled every 7-7/8” [200].
2	Secure with 9/16” (14) fasteners provided. NOTE: Be sure fastener heads are flush with track to avoid rollers catching protruding fasteners.

6. Specifications for securing track to mounting surface

1	Ensure track is properly level and secure it to the header mounting surface per the appropriate measurements on the following page.
2	Use appropriate fasteners according to the following recommendations.

NOTE: SEE DIMENSION INSTRUCTIONS ON NEXT PAGE FOR REFERENCE.
The overhead reinforcement must be a minimum of ¼” [6] x 3” [76] steel angle, 16 gauge metal stud with wood blocking, or two pieces of 1 1/2” [38] thick wood blocking (double stacked), secured to studs or joists on a maximum 16” [406] centers for the length of the track. The overhead reinforcement may be flush on the overhead surface or on the interior of this surface.
Track mounting screws must fully penetrate the steel angle, metal stud, or at a minimum of 2” [51] into wood blocking, utilizing the predrilled holes in the MUTO track.
Consult with a structural engineer to determine if reinforcement is adequate for your specific application or to meet specific codes in your location.

7. Installing U-Channel for sidelite

1	Install gaskets as shown. Trim to correct length.
2	Secure u-channel to floor using appropriate fasteners

8. Installing sidelite glass

1	Place setting blocks into u-channel.
2	Spray inside of u-channel with glass cleaner.
3	Lift glass up and into sidelite profile.
4	Lower glass into u-channel.
5	Ensure there is 1/8" [3] gap between wall and edge of sidelite glass.
6	If using tempered laminated glass, gently press glass against u-channel gasket, and dispense silicone along full length of non-gasket side of u-channel.

9. Installing sidelite glass filler panel

1	Fit filler panel between empty section of track and sidelite profile, on door side.

10. Installing sidelite glass gasket

1	Cut gasket to length.
2	Press gasket in between sidelite glass and sidelite profile.

11. Installing roller carriers: on SMP tempered monolithic glass ONLY

NOTE: FULLY CLEAN SURFACE OF GLASS WITH AN ALCOHOL-BASED MILD GLASS AND SURFACE
CLEANER. ENSURE NO DEBRIS IS ON THE GASKET.
NOTE: ENSURE ROLLER CARRIERS ARE FREE OF DEBRIS.

1	Slide SMP roller carriers onto glass.
2	Slide glass gasket and metal shim between glass and roller carrier NOTE: Orient with gasket facing the glass.
3	Secure roller carriers to glass at 5 ft lbs (6 Nm).

12. Installing roller carriers: on SMP tempered laminate glass ONLY

NOTE: THE RECOMMENDED ADHESIVE’S SET-UP TIME IS 20 MINUTES FOR THE DUO-PAK CARTRIDGES.
NOTE: USE 1:1 RATIO PLUNGER WITH THE 3M™ Scotch-Weld™ Urethane Adhesive.
NOTE: FULLY CLEAN SURFACE OF GLASS WITH AN ALCOHOL-BASED MILD GLASS AND SURFACE
CLEANER. ENSURE NO DEBRIS IS ON THE GASKET.
NOTE: ENSURE ROLLER CARRIERS ARE FREE OF DEBRIS.

1	Slide SMP carriers onto glass.
2	Replace existing gasket with TLG gasket.
3	Slide laminated glass gasket and metal shim between glass and roller carrier. NOTE: Orient gasket with rubber side facing the glass.
4	Replace existing set screws with vented set screws.
5	Tighten vented set screws at 4 ft lbs (5Nm). NOTE: Onto scrap material, first dispense approximately 12” of 3M™ Scotch-Weld™ Urethane Adhesive prior to application to prevent mixing errors and ensure optimal hardening.
6	Dispense into vented set screws on both sides of carrier. Stop application when adhesive can be seen past edge of roller carrier. DO NOT WIPE any excess adhesive from glass surface. Allow adhesive to dry and scrape off glass surface with a beveled-edge chisel or putty knife NOTE: Keep glass flat during curing process. NOTE: See chart in Specifications section for appropriate curing time.

13. Adjust roller carrier wheels

1	If more clearance is required between wheel and track, adjust accordingly.
2	Loosen wheel adjustment screw.
3	Slide wheel up or down to adjust.
4	Retighten wheel adjustment screw.

14. Disengaging the anti-jump

1	Disengage the anti-jump on roller carrier.

NOTE: Using a hex key, push anti-jump adjustment screw IN and turn COUNTER-CLOCKWISE 90° to
disengage anti-jump.

15. Assemble simultaneous drive

1	Assemble cable as shown above in Figures 1-4.
2	Measure and cut cable. Cable length = (SMP door width x 2) + 39” [991]
3	Loop cable assembly around SMP carriers as shown.
4	After cable is looped around, feed free-end through open side of bracket.
5	Secure free-end of cable inside bracket. • Fully tighten to 2ft lbs [3Nm].
6	Fully tension cable via nut on inside of bracket. • To tighten: rotate wrench CLOCKWISE.
7	Tighten outside nut to lock into place. • To tighten: hold inside nut with one wrench, rotate second wrench on outside nut COUNTER-CLOCKWISE.

16. Secure moving floor guide

1	Secure moving floor guide to SMP.
2	Use chart to determine appropriate plate(s) needed for glass thickness.
3	Orient as shown.

17. Install glass/rollers in SMP track

1	Place SMP glass on setting blocks on floor for stability.
2	Lift glass and SMP rollers up and rest rollers on SMP track.

NOTE: *If installing/hanging tempered laminated glass panels, ensure carrier adhesive has cured for 48
hours minimum. See Specifications section for more information regarindg cure time.*

18. Install floor guide

CAUTION ANTI-JUMP IS DISENGAGED!

1	Align centerline of glass with centerline of floor guide.
2	Be sure the glass is plumb.
3	Mark appropriate floor guide measurements.
4	TEMPORARILY REMOVE GLASS AND ROLLERS FROM TRACK.
5	Pre-drill into mounting surface using a 5/16" drill bit.
6	Secure floor guide anchor with included fasteners.

19. Install floor guide: continued

1	SET GLASS AND ROLLERS BACK ONTO TRACK.
2	Slide floor guide over floor guide anchor and tighten with set screws.
3	Remove setting blocks.

NOTE: Be sure glass is centered in floor guide. Adjust using set screws.

20. Engaging anti-jump

1	Engage anti-jump on roller carrier
2	Using a hex key, push anti-jump adjustment screw IN and turn CLOCKWISE 90° to engage anti-jump.

21. Adjustment door height

1	Set height of glass door.
2	Loosen height adjustment locking screws on carrier.
3	Using appropriate size hex key, turn height adjustment screw CLOCKWISE or COUNTERCLOCKWISE to raise or lower glass.

NOTE: Be sure glass is level during this adjustment.

22. Adjustment end stop location: LEADING end stop

Adjustment end stop location: TRAILING end stop

Installation instructions - Quick moving panel (QMP)

1. Installing end stops in QMP

1	Slide end stops into each end of the SMP track. NOTE: Loosen bottom section of end stop for easier install. NOTE: Exact location/adjustments will be determined in the Adjustment End Stop Location step.

2. Connecting the doors via the cable bracket

1	Push both door panels to the closing edge.
2	Secure cable bracket with two fasteners through the QMP track at 2 ft lbs [2.5Nm].

4. Securing track for QMP

1	Secure QMP track to SMP track.
2	Secure included fasteners at 2 ft lbs [2.5Nm].

5. Secure clamp profile for QMP

NOTE: FULLY CLEAN SURFACE OF GLASS WITH AN ALCOHOL-BASED MILD GLASS AND SURFACE
CLEANER.

1	Add glass gaskets. Trim to proper length.
2	Secure QMP glass to glass clamp profile.
3	Tighten all fasteners at 4ft lbs [5Nm]. • Do not overtighten pressure plate against glass. • Start at center of profile and work outwards.

6. Install hook set (less Dormotion)

1	With rollers facing away from the installer, determine which roller will be leading and which will be trailing.
2	Secure hook onto roller with open side facing away from the installer.
3	Secure hook using appropriate-size hex key.

7. Installing roller carriers

NOTE: FULLY CLEAN SURFACE OF GLASS WITH AN ALCOHOL-BASED MILD GLASS AND SURFACE
CLEANER. ENSURE GASKET IS FREE OF DEBRIS.
ENSURE ROLLER CARRIER WHEELS ARE FREE OF DEBRIS.

1	Slide QMP roller carriers onto clamp profile.
2	Slide glass gasket and metal shim between glass and roller carrier. NOTE: Orient with gasket facing the glass.
3	Secure roller carriers to clamp profile at 5 ft lbs (6 Nm).

8. Installing DORMOTION start/stop (optional)

NOTE: Determine a pin length based upon how square and plumb the opening is.

1	If required, change pin in start/stop assembly. • Remove hex screws. • Remove existing pin and plate. • Swap in appropriate pin and plate. • Replace hex screws.
2	Slide start/stop onto glass.
3	Center equally between the carriers.
4	Slide glass gasket between start/stop and glass. NOTE: Orient with gasket facing glass.
5	Secure start/stop via set screws.

9. Disengaging the anti-jump

1	Disengage the anti-jump on roller carrier.

NOTE: Using the appropriate size hex key, push antijump adjustment screw IN and turn COUNTERCLOCKWISE 90° to disengage anti-jump

10. Install glass/rollers in QMP track

1	Place QMP glass on setting blocks on floor for stability.
2	Lift glass and QMP rollers up and rest rollers on SMP track.

11. Engaging anti-jump

1	Engage anti-jump on roller carrier
2	Using a hex key, push anti-jump adjustment screw IN and turn CLOCKWISE 90° to engage anti-jump.

12. Align the cable

VIEW FROM BACK OF SYSTEM - SMP AND QMP TRACKS REMOVED FOR EASIER VIEWING.

1	Slide SMP arm bracket over top of the QMP carrier clamp bracket.
2	Jump the arm bracket over the clamp bracket to align cable with clamp bracket.

13. Adjustment end stop location: LEADING end stop

Adjustment end stop location: TRAILING end stop

14. Securing the cable to the QMP cable clamp

1	Remove cable clamp set screws #1 and #2.
2	Loosen cable clamp set screws #3 and #4.
3	Align cable inside clamp.
4	Reinsert and retighten all screws.

15. Install DORMOTION unit into QMP track (optional)

Fig: 1 RH DM unit

Fig: 2 RH DM unit fastening plates rotated

Fig: 3 RH DM unit inserted in track

Fig: 4 DM unit hook positioned in trigger

Fig: 5 DM unit end stop positioned 5 mm from DM hook

Fig: 6 RH DM unit fastening plates secured in track

Fig: 7 DM unit aligned in track

Fig: 8 RH DM unit installed in track

Fig: 9 LH DM unit

Fig:10 LH DM unit fastening plates rotated

Fig:11 LH DM unit inserted in track

Fig:12 DM unit hook positioned in trigger

Fig:13 DM unit end stop and hook separation adjustment

Fig:14 LH DM unit fastening plates secured in track

Fig. 15 LH DM unit aligned in track

Fig. 16 LH DM unit installed in track

1	Rotate RH DM fastening plates. • Using 4 mm hex key, loosen fastening plate hex screws. • Rotate fastening plates until they are parallel to the DM unit (Fig. 2) • Snug hex screws.
2	Move door to close position. • For installation of RH DM unit, door must be in the closed position against bumper.
3	Align DM unit in track, engage DM hook in DM trigger. • Align DM unit in track (Fig. 7). • Slide DM unit over the DM trigger block until the DM hook engages the DM trigger (Fig. 4)
4	Use adjustment tool to set DM unit final position. • Place adjustment tool flat against DM unit with fork between DM hook and DM end stop (Fig. 5). • Slide DM unit over until hook and DM end stop are against the fork. This sets 5 mm gap (fork gap). • Trigger height: Adjust so trigger sets on top of adjustment tool.
5	Secure the DM unit in position. • NOTE: Insure door is fully closed against bumper before performing this step. • Using 4 mm hex key, tighten DM unit fastening plate socket head cap screws. Fastening plates must engage the track (Fig. 6 and 8). Torque Socket head cap screws 3 ft lbs [4 Nm]
6	Rotate DM fastening plates. • Using 4 mm hex key, loosen fastening plate hex screws. • Rotate fastening plates until they are parallel to the DM unit (Fig. 10) • Snug hex screws.
7	Move door to open position. • For installation of LH DM unit, door must be in the open position against bumper.
8	Align DM unit in track, engage DM hook in DM trigger. • Align DM unit in track (Fig. 15). • Slide DM unit over the DM trigger block until the DM hook engages the DM trigger (Fig. 12)
9	Use adjustment tool to set DM unit final position. • Place adjustment tool flat against DM unit with fork between DM hook and DM end stop (Fig. 30.13). • Slide DM unit over until hook and DM end stop are against the fork. This sets 5 mm gap (Fork gap). • Trigger height: Adjust so trigger sets on top of adjustment tool (Para. 4.15).
10	Secure the DM unit in position. • NOTE: Insure door is fully open against bumper before performing this step. • Using 4 mm hex key, tighten DM unit fastening plate socket head cap screws. Fastening plates must engage the track (Fig. 16). Torque Socket head cap screws 3 ft lbs [4 Nm]

16. Adjust start/stop pin height (if necessary)

17. QMP track cover and end caps

1	Add adhesive foam pieces to QMP glass clamp profile, spaced accordingly.
2	Peel off adhesive.
3	Slide cover over outside of profile.
4	Peel adhesive off end caps and press onto ends of profile.

18. SMP cover profile

1	Slide doors fully CLOSED.
2	Slide SMP cover profile up and between the SMP roller carriers as shown in Figure above.
3	Secure with included fasteners.

19. Cover profile for passage

1	Slide both doors all the way OPEN.
2	Slide cover profile for passage up behind QMP track.
3	Secure cover profile for passage with all included fasteners at 2 ft lbs [2.5Nm].

20. Cover clips

1	Insert cover clips into track (one clip per foot).
2	Insert perpendicular to track, and turn CLOCKWISE to snap into place.

21. Cover spacers

1	Tip cover spacers into outter most edge of track.
2	Place one at each end of track as shown.
2	Tighten at at hand tighten.

22. Install brush profile

1	Measure and cut brush to appropriate length.
2	Slide brush into cover.

23. Secure system cover

1	Secure cover to clips and snap into place. NOTE: Roll cover from the bottom upwards. Ensure the bottom of the cover is supported by the groove in the cover clip.
2	Snap end caps onto track.

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