Overall
Fig. 1 Overall exploded view of entire system
| 1 | Covers |
| 2 | Patch plates |
| 3 | Gaskets (standard or TLG) |
| 4 | Insert (glass thickness dependent) |
| 5 | Spacer and set screws |
| 6 | Fastener (3x included) |
| 7 | Glass grommet (2x included) |
| 8 | Sleeve nut (2x included) |
Prepare for installation
| 1 | Loosen fasteners. • Use a 4mm hex key. |
| 2 | Loosen fasteners. • Use a 3mm hex key. |
| 5/16” [8] glass = DISCARD set screws 3/8” [10] - 3/4” [19] glass = KEEP set screws | |
Install gaskets
| Comfort: | |
| 1 | Gaskets are pre-secured to patch plates NOTE: Image shown exploded for viewing purpose only. |
| Premium: | |
| 1 | Fully separate plates. |
| 2 | Install the TLG gaskets using the pre-adhered double-sided tape strip. NOTE: (Excludes 5/8” [15] - 3/4” [19] glass, which uses standard gaskets.) |
| 3 | Reassemble patch fitting and fasteners. NOTE: Keep fasteners loose. |
Install fittings on glass
| 1 | Insert glass grommet |
| 2 | Slide plates onto glass. |
| 3 | Secure fitting with included fasteners. • Lightly tighten using a 4mm hex key. NOTE: Use upper hole in plate. |
Secure and set exact fitting location
| 1 | Use measurement tool to ensure patch fitting is properly aligned and level. • Hand tighten using a 4mm hex key. |
Plumb and level the fittings
Setting the insert
Apply adhesive: (For TLG applications, and glass panels over 118” [2997] high or 330lbs [150kg]. Contact dormakaba for more information.)
NOTE: THE RECOMMENDED ADHESIVE’S SET-UP TIME IS 20 MINUTES FOR THE DUO-PAK CARTRIDGES.
NOTE: USE 1:1 RATIO PLUNGER WITH THE 3M™ Scotch-Weld™ Urethane Adhesive.
NOTE: FULLY CLEAN SURFACE OF GLASS WITH AN ALCOHOL-BASED MILD GLASS AND SURFACE CLEANER. ENSURE NO DEBRIS IS ON THE GASKET.
NOTE: Onto scrap material, first dispense approximately 12” of 3M™ Scotch-Weld™
Urethane Adhesive prior to application prevent mixing errors and ensure optimal hardening.
| 1 | Dispense into holes on both sides of fitting. Stop application when adhesive can be seen past edge of fitting. |
DO NOT WIPE any excess adhesive from glass surface. Allow adhesive to dry and scrape off glass
surface with a beveled-edge chisel or putty knife.
NOTE: Keep glass flat during curing process.
NOTE: See chart in Specifications section for appropriate curing time.