Installation instructions for on-wall mounting - CS 80 MAGNEO Automatic sliding door operator

1. Mounting procedure.

If there is a door frame, the angle bracket must be shimmed with a shim plate.
1. Auxiliary lines for positioning purposes.
2.1 Installation without shim plate.
2.2 Installation with shim plate.

2. Positioning guide.

1. For installation without shim plate mark the center of passage on the wall.
2. For installation with shim plate mark center of passage on the wall.
• Refer to Table 8.1.1 for required M dimension for the operator reference line.
• L corresponds to operator length.
3. Mark the reference line (Fig. 8.1.3).
• Always mark the reference line on the side of the main closing edge (Fig. 8.1.4).

** Maximum passage width.

TIPS AND RECOMMENDATIONS
In case the door panel is not positioned in the center of the passage, the bracket or shim 
plate must be shifted by the desired dimension.

Fig. 1.1 Glass door panels with MANET single-point attachment

Fig. 1.2 Door panel information

Fig. 1.3 Reference line

Fig. 1.4 Main closing edge 

3. Door panel X measurement.

Measure dimension X from floor level.
CAUTION
Dimension X must be measured at the highest point of the floor within the movement range 
of the system.
CAUTION
The distance between the bottom edge of the door panel and the floor should amount to 
1/4""[6 mm], however it must not exceed 3/16" [8 mm].

NOTICE
Dimension X 
• When using a Wooden door panel:X = door panel height + 3" [78 mm].
• When using a glass clamping rail:X = door panel height + 4 1/2" [114 mm].
• When using dormakaba MANET single point fixings:X = door panel height + 2 29/32" [74 mm].

4. Mark upper edge of attachment bracket.

1. Mark the upper edge of the attachment bracket onto the wall.
• The "closed" position is always located on the side where connections are made.
• Dimension L (length of operator and attachment bracket) is measured without end caps.

5. Mounting with angle bracket.

CAUTION
Before drilling any holes, make sure that there are no cables and/or pipes in the angle 
bracket installation location.
1. Position angle bracket onto center line.
• Insure that the bottom vertex of the triangle is located exactly on the center line (Fig. 8.1.6).
2. Align angle bracket so that it is level.
3. Secure angle bracket with screws (one screw per one oblong hole on each side).
CAUTION
When installing the angle bracket, use adequate wall plugs and screws depending on the prevailing structure.
• The supplied screws and wall plugs are suitable for concrete and brickwork.
4. Recheck angle bracket for exact positioning.
5. Drill additional holes through the drill holes in the angle bracket and secure the bracket with a 
minimum of 12 screws (Fig. 8.1.7).

Fig. 1.6 Mounting bracket positioned onto centerline

Fig. 1.7 Angle bracket secured with minimum of 12 screws

6. Uneven walls.

1. In case of uneven walls the bracket must be shimmed so that it does not bend.
2. Use the enclosed shims (in different sizes) for this purpose (Fig. 8.1.8).

Fig. 1.8 Shimming mounting bracket

7. Mounting with shim plate.

1. Position shim plate at reference line (Fig. 8.1.9).
2. Calculate dimension from floor to upper edge of shim plate as follows:
• Door panel height + 3.1" [78 mm].
• When using dormakaba MANET single point attachments:
Door panel height + 2.9" [74 mm].
3. Align shim plate so that it is level and mark the drill holes.
CAUTION
Before drilling any holes, make sure that there are no cables and/or pipes in the attachment 
bracket installation location.
4. Drill the marked holes and attach the shim plate.
CAUTION
When installing the attachment bracket, use adequate wall plugs and screws depending on the prevailing structure.
• The supplied screws and wall plugs are suitable for concrete and brickwork.
CAUTION
The load-bearing capacity of the shim plate must be a minimum of 528 lb [239.5 kg].

8. Door frame thicker than 3/8" [9.5 mm].

Distance plates (enclosed) must be installed between the frame and the shim plate so that the shim plate is 
flush with the frame.
1. Use 12 screws to attach the distance plates to the shim plate (Fig. 8.1.11).

Fig. 1.9 Positioning shim plate

 Fig. 1.10 Attachment of shim plate

Fig. 1.11 Shimming shim plate with distance plates

8.1.9 Mount and secure the operator to the attachment bracket.
1. Adhere 3 pieces of felt at equal distances onto the attachment bracket.
2. The openings of the door panel suspension must point to the front.
3. When using MANET attachments, the door panel suspensions must be removed.
4. Fasten the operator below the attachment bracket with 6 hexagon screws (lock screws) Torque: 5.9 ft lb [8 Nm].

Fig. 1.12 Mounting operator to attachment bracket

8.1.10 Connection of 120 Vac permanent power supply.
WARNING
Work on electrical equipment must only be performed by properly qualified personnel (electricians).
Before starting installation, make sure that the 120 Vac power supply is OFF.
1. Loosen the end stop and move it to the center of the system (Ref. Chapter 7, Fig. 7.3).
2. Cut the wires to length, strip the wire insulation (1/4" [6 mm]).
3. Connect L1 and N to the terminals of the power supply.
4. Reference Para.8.1.12 for grounding wire connection.

Fig. 1.13 Connection of 120 Vac permanent power supply

8.1.11 Conduit connection.
When using a conduit connection, use the supplied conduit cover, mounting plate and Phillips screws.
1. Attach mounting plate to operator with 2 screws.
2. Route the wires through the mounting plate and connect to the operator.
3. Fold the conduit cover as shown.
4. Secure conduit cover to mounting plate with remaining screw.

Fig. 1.14 Conduit connection

8.1.12 Grounding wire (PE) connection to power supply.
1. Using a screwdriver, open the control unit housing cover.
2. Route the grounding wire through the operator control unit housing and connect it to the grounding 
terminal (PE).
WARNING
The grounding wire must be connected to the PE terminal.

Fig. 1.15 Grounding wire (PE) connection to power supply

1.13 Connection of external accessories.
1. Connect all external accessories except for safety sensors. Refer to cable channel instructions.

1.14 Close control unit cover, move and secure end stop.
1. Close cover of control unit housing.
2. Secure the cover with control unit housing cover screw.
3. Move end stop to end of channel and tighten end stop 
screws.(Ref. Chapter 7, Fig. 7.7).
Fig. 1.16 Close and secure cover, move and secure end stop

1.15 Install panel.
1. Insert panel into door panel suspension.
2. Align panel so that it is parallel to wall and secure it with fasteners.

Fig. 1.17 Panel installation

1.16 Door panel to wall maximum distance.
NOTICE
The distance between the door panel and wall must not exceed 5/16" [7.94 mm]

Fig. 1. 18 Door panel to wall minimum distance

1.17 Install floor guide rail.
1. Locate and attach the supplied floor guide rail.
• Refer to the floor guide rail mounting instructions. 
NOTICE
When adjusting the floor guide rail, ensure that the door runs smoothly through the floor guide 
rail and does not rub against the floor guide rail.

Fig. 1.19 Floor guide rail installation

1.18 Align door panel for level.
1. Using the adjustment nuts, align door panel so that it is level.
NOTICE
The distance between the bottom edge of the door panel and the floor should be 1/4" [6.35 mm]. The distance must not exceed 5/16" [7.94 mm]

Fig. 1.20 Door panel alignment for level

1.19 Secure end stop at desired door closed position.
1. Loosen the end stop screws on the side where the connections are made.
2. Move the door to the desired position.
3. Move end stop next to the door panel and tighten the end stop fasteners.
NOTICE
The end stop may only be moved to the inside by a certain maximum dimension Y:
34.4" [875 mm] operator =>7.9" [200 mm].
39.4" [1000 mm] operator =>9.5" [250 mm].
48.2" [1125 mm] operator =>11.8" [300 mm].

Fig. 1.21 End stop final position

1.20 Secure opposite end stop in door open position. Fig. 8.1.21 End stop final position
1. Loosen opposite side end stop screws.
2. Move door to desired open position.
3. Move end stop next to door panel.
4. Tighten end stop screws.
NOTICE
The end stop may only be moved to the outside by a maximum dimension (Y):
34.4" [875 mm] operator =>7.9" [200 mm].
39.4" [1000 mm] operator =>9.5" [250 mm].
48.2" [1125 mm] operator =>11.8" [300 mm].

Fig. 1.22 End stop final position

1.21 Attach dormakaba logo, install end caps.
1. Place dormakaba logo on cover. Logo is adhesivebacked.
2. Insert end caps into cover.
TIPS AND RECOMMENDATIONS
Depending on prevailing structural conditions, end caps can either be cut to length or broken 
out at predetermined breaking points.

Fig. 1.23 Logo, end cap and power plug installation

1.22 Install accessories and route cables into operator.
1. Install radio receivers, program switch and / or sensors or other accessories.
2. Route cables as indicated in the enclosed instructions.

1.23 Install power plug, if used.
1. Plug in power supply cord, if used.

Fig. 1.24 Logo, end cap and power plug installation

 

1.24 Install cover.
1. Install the 4 supplied pieces of foam rubber at equal distances onto the operator.
2. At the operator side where it is connected to the wall, attach the black wall connection profiles at bottom of operator. Cut the last profile to length using a knife.
3. Place the cover onto operator and clip it closed.
• When using dormakaba MANET single-point attachment, the shorter cover must be used 
(displayed on right side).

1.25 Continue with system commissioning.Reference Chapter 13.